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Milling As a profession

Practical Exposure

Flour milling has always been at the forefront of industrial technology, and utilises many of the latest industrial process techniques to produce the finished products. Modern milling is as much an art as it is a science, and there are many ways to achieve the required outcomes – you can teach old dogs new tricks in this business!
In a modern flour mill there is a requirement for both skilled and unskilled labour and, it would be fair to say, there is a job to suit everyone somewhere in the process.
From grain silo operators to millers to laboratory technicians to warehouse operators, there is a wide variety of work that needs to be done. Increased use of automation and control systems mean that engineering and computer skills also have their place in modern milling.
If you are interested in an exciting and rewarding career in flour milling, contact us to put you in touch with our member companies, who are always on the look out for talented individuals who have the drive and ambition to work in a traditional but still modern industry.
There are a variety of career options open to you in the grain and flour milling industries. Below are listed a selection jobs common to flour milling that might interest you. We have given a brief expanation of the duties and responsibilities for some of these roles as an indication of what is required
In the field of Grain and Flour Milling Industries lot of Career opportunities are available which provides you the better future. We have given a brief explanation of the jobs you get it and in that what type of duties and responsibilities for these roles. It is just an indication of what is required.

After the completion of this course you are eligible for these types of Operations Job:

Job Profile

  • Coordinate the day to day conditioning, screening, milling, plant cleaning and staff training requirements of the milling department.
  • Liaise with the laboratory to ensure that the mill is producing product within specification.
  • Order sifter fabric, notify appropriate person of any anticipated shortage of other materials.
  • Maintain first aid cabinet in staff cafeteria, order replacement stock when necessary.
  • Liaise with Despatch, Packaging and Wheat Intake operator to ensure that product is available for packaging and despatch by the required time.
  • Notify the maintenance fitter of any maintenance problems and assist in their resolution.
  • Coordinate staff training to ensure that adequate trained staff are available at all times to ensure the required tasks are carried out in an efficient and competent manner.
  • Roster production staff in conjunction with other departments.
    Check mill staff time sheets, and pass on to the Production Manager.
    Take stops to eliminate or minimize work place hazards, raising awareness where necessary.

Assist in other tasks as directed.

  • All activities are to be carried out in accordance with company policy and procedures.
  • Make your supervisor aware of the time, training, and equipment that is needed to carry out the job properly.
  • To make sure the people who get your work next, whether external customers or within the company, get what they need.

Skills Required:

  • Good communication skills.
  • Good organization skills and ability to lead by example.
  • Problem solving skills.
  • An in depth understanding of flour milling, grain and flour types and their end uses.
  • Practical mill setting skills.
  • Advanced Certificate in Milling (or equivalent)
  • Good reading, writing and maths skills.

Job Profile

  • Set up and maintain milling and associated machinery to produce flour with the highest extraction practical whilst ensuring that end product specifications are always met.
  • Ensure that the wheat is conditioned and screened to required standards.
  • Maintain the work place and machinery in a hygienic state.
  • Supervise Screen Room Operatives and Mill Packers, assist where necessary.
  • Provide training where required to enable the Mill Packers and Screen
  • Room Operatives to do their job in the most efficient way possible.
  • Make your supervisor aware of the time, training, and equipment that is needed to carry out the job properly.
  • To make sure the people who get your work next, whether external customers or within the company, get what they need.
  • Take steps to eliminate or reduce work place hazards, raising an awareness where necessary.
  • All activities are to be carried out in accordance with company policy and procedures.
  • Assist in other tasks as directed

Skills and Qualification:

  • An understanding of flour milling processes: City and Guilds Operatives Certificate.
  • Practical milling skills.
  • Problem solving skills.
  • Ability to communicate clearly and lead by example.
  • Basic reading, writing and maths skills.
  • Basic knowledge of grain and flour characteristics and end uses.
  • A miller ensures the mill is running efficiently and with optimum extraction, and monitors and controls all milling machinery, adjusting settings where necessary.
  • They must also ensure all products meet required specifications. This includes completing any sampling and testing required to monitor these specifications.
  • The job requires good organizational skills, the ability to work unsupervised, and at least four years experience in the milling industry.
  • The assistant miller ensures the correct wheats are being used and the correct bins are being emptied and filled, and that wheat is damped and conditioned correctly.
  • They carry out mill tests every two hours and ensure all wheat cleaning machinery is working efficiently and is correctly adjusted to remove impurities.
  • They are also responsible for maintaining hygiene and cleanliness standards.
  • The job requires the ability to solve problems and work unsupervised and good communication skills, both written and oral.
  • Trainee millers learn the operating procedures of the following areas: flour mill, wheat cleaning section, wheat intake and transfer to mill and the laboratory.
  • After a suitable training period the trainee miller can run the mill and wheat silos.
  • The job requires good secondary school qualifications in English, mathematics and science.

Industrial revolution has drastically changed the scenario of products quality and promotion in entire market (local, state, national, global) To compete and sustained in market the industries has to up-grade themselves while using the latest technology. The growth and development of any organization, country is depending upon the technology they are using and skilled man power they have.
During industrial revolution mill industries has also faces many changes ,from hand rolled mill, traditional mill till latest computerized mill to retain himself in the global market. And India (Ajmer)have taken a pride to be the first country in the world to introduce WONDER MILL an innovation of
Skilled mill operators are lacking to operate the mill for quality production, as per the latest survey around 1000 skilled mill operators are required in coming years in India. So we can guess the opportunities globally.
Keeping up the facts in mind to help the industry for the smooth functioning of mill The CSMT has framed a six month training programme based on practical training to equipped the man power with required skill and knowledge to operate the mill smoothly. The academy has also framed a crash course for the person already operating the mill.

Job Profile

  • Operate conditioning machinery and screen room to prepare wheat for milling.
  • Relieve Mill Packers for meal breaks.
  • Maintain the work place and machinery in a hygienic state.
  • Assist the Shift Miller in the operation of the mill.
  • All activities are carried out in accordance with company policy and procedures.
  • Make your supervisor aware of the time, training, and equipment that is needed to carry out the job properly.
  • To make sure the people who get your work next, whether external customers or within the company, get what they need. Assist in other tasks as directed.
  • Take steps to eliminate or reduce work place hazards, raising awareness where necessary.

Skills Required

  • Basic reading, writing and maths skills.
  • Physically fit.
  • Knowledge of screen room and conditioning.
  • Basic understanding of mill processes.
  • Ability to organize own work tasks and follow instructions.
  • Ability to carry out protein and moisture laboratory tests.
  • Laboratory assistants carry out daily testing of mill flour samples. This includes: farinograph, extensograph, amylograph, NIR moisture, NIR protein, falling number and colour grade tests.
  • They test forward, incoming and mill grist samples. This includes: screenings, kernel weight, test weight, falling number, NIR moisture and NIR protein tests.
  • Additional testing such as: Kjeldahl protein tests, air oven moisture tests, ash test, maltose test, germ index test and particle size testing.
    preparation of chemicals used in testing; and basic maintenance of laboratory equipment.
  • The job requires good communication skills both written and oral, understanding of technical procedures and the ability to solve problems and work unsupervised.

Formal laboratory qualifications are helpful.

It is not unusual to have a qualified baker working for a flour milling company. They are called upon to deliver technical support to customers and in new product development work, as well as testing production run flour to ensure quality and performance is within specifications

Engineering Technician

The engineering technician installs, maintains and improves plant electrical and instrumentation systems.

 

Finished Goods Supervisor

  • The finished goods supervisor ensures that production requirements for all products are being met and that cleanliness and fumigation procedures are being carried out.
  • They control inwards and outwards goods, and are responsible for blending stock to meet production requirements.

The laboratory manager/quality co-ordinator manages the day-to-day running of the laboratory which requires knowledge of testing techniques, testing procedures and interpretation of laboratory results. Other responsibilities include: ensuring that all products meet the required specifications; formulating new products; maintaining laboratory computer systems; monitoring all mill measuring equipment; and evaluating raw materials as required.

The job requires good communication skills, sound technical knowledge, computer skills, ability to organize and supervise staff, laboratory experience, and knowledge of quality systems

The packing shift leader ensures the production requirements of all products are being met and that all documented procedures are being followed. They ensure the metal detector is checked at the beginning of the shift and that scales are check weighed.

Packers ensure correct products are being packed into correct sized bags at correct weights. They test products as required and keep records of products packed.